Refrigeration and steam set your bill

In a food and beverage plant, industrial refrigeration and steam usually account for the largest share of the CFE bill, and both run around the clock. MEP benchmarks where that energy goes, quantifies the peak demand and power factor cost buried in your billing, and documents the fixes, with no tie to any equipment vendor.

Request an assessment. Written reply within 1 business day. NDA signed before confidential data changes hands.

Two loads, opposite directions

Ammonia refrigeration holds product temperature while the boiler plant drives pasteurization, cooking, sterilization, and clean-in-place. Both run every hour the plant operates.

Continuous running makes GDMTH expensive

Refrigeration, steam, compressed air, pumps, and motors together set a load profile at high utilization every hour, which makes the peak demand charge and time-of-use structure a large and constant cost.

Evidence to connectLoad factor, peak timestamp, power factor

Drift never appears on the bill

Refrigeration and steam systems drift out of efficient operation through fouling, poor controls, and oversized equipment, and the cost of that drift never appears on a single line. Low power factor adds a penalty a plant can carry for years.

Evidence to connectSuction pressure, condensate return, specific power

A broken cold chain is a total loss

A refrigeration fault or power event that breaks the cold chain puts product and food safety compliance at risk, and spoiled product is immediate and total. Most vendors offering to fix either problem also sell the compressors, boilers, or controls.

Evidence to connectHold time, critical loads, product value at risk

What we measure

The systems that matter, with the bill analyzed against them. Where a measure improves cost or reliability, MEP models the savings and payback and writes a vendor-ready scope so procurement can run comparable bids. MEP does not sell or install the equipment.

Refrigeration plant

Evaluate compressors, condensers, evaporators, controls, defrost, and part-load behavior against ASHRAE-style methodology, including heat recovery opportunities.

First lookTemperature trends, suction pressure, kW, equipment sequence

Boiler and steam system

Review generation, distribution, condensate recovery, sanitation demand, and the coincidence between the heaviest thermal loads and production timing.

First lookFuel, pressure, condensate return, batch schedule

Demand, power factor, and punta

Isolate the peak demand and power factor cost drivers inside the CFE billing structure, and test how much of the heaviest load lands inside the punta window.

First look12 months of bills, tariff class, interval data

Compressed air and continuity

Test generation efficiency, pressure, leakage, and controls, then value storage or standby capacity sized to the loads that protect product against interruption.

First lookFlow, specific power, critical load list, hold time

Who approves what

Identified savings and savings verified under M&V are kept separate throughout, so finance books only what has been proven.

Decision ownerQuestion to answerMEP output
CFO and controller

What is the effect on energy cost per unit produced, and what can finance book?

Traceable assumptions with identified and verified savings kept separate

Plant and utilities

Does the measure hold product in spec, and when can it be done?

Measures scheduled around production and sanitation cycles

HSE and compliance

Is work on the ammonia plant and the boiler scoped safely?

Scopes respecting NOM-005-STPS, NOM-020-STPS, NOM-011-STPS, and NOM-001-SEDE for ISO 45001 execution

Quality, procurement, and customers

Can we document performance for retailer and export requirements?

ISO 50001-compatible outputs, CO2 per measure, comparable bids on identical terms

From a completed Level 2 audit

What a Level 2 audit looks like

Pages from a completed audit of a Mexican manufacturing plant. Client name, address, and account data have been removed. Everything else is presented as delivered.

A full Level 2 audit package combining field evidence, engineering analysis, and implementation priorities for management review. Page from a Mexico Energy Partners Level 2 industrial energy audit
A full Level 2 audit package combining field evidence, engineering analysis, and implementation priorities for management review.
Average hourly electricity demand by month, 2021 to 2023, reconstructed from three years of CFE billing history. Page from a Mexico Energy Partners Level 2 industrial energy audit
Average hourly electricity demand by month, 2021 to 2023, reconstructed from three years of CFE billing history.
Reference-year baseline across two CFE contracts and onsite solar, with base, intermediate, and punta energy, billable demand, and power factor by period. Page from a Mexico Energy Partners Level 2 industrial energy audit
Reference-year baseline across two CFE contracts and onsite solar, with base, intermediate, and punta energy, billable demand, and power factor by period.
Pump selection for the chilled-water system, including equipment dimensions, hydraulic performance curves, operating point, and materials specifications. Page from a Mexico Energy Partners Level 2 industrial energy audit
Pump selection for the chilled-water system, including equipment dimensions, hydraulic performance curves, operating point, and materials specifications.
Summary of eight measures: energy saving, annual pesos, investment, and payback in years. Page from a Mexico Energy Partners Level 2 industrial energy audit
Summary of eight measures: energy saving, annual pesos, investment, and payback in years.
Inside the plant: process equipment documented in the field and connected to operating context before recommendations are developed. Page from a Mexico Energy Partners Level 2 industrial energy audit
Inside the plant: process equipment documented in the field and connected to operating context before recommendations are developed.

Figures shown are for one facility with its own baseline and tariff. Identified savings have not been verified under M&V. MEP does not guarantee savings.

Review the depth of the deliverable, then speak with MEP about the facility, the decision, and the appropriate next step.

10-day savings benchmark

To start, MEP needs your tariff classification, basic equipment information on the refrigeration and boiler plant, and the operating schedule. Consumption and metering data are requested after the first conversation, under NDA.

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Management outputs
  • Measured load baseline and peak demand analysis
  • Refrigeration and steam efficiency analysis
  • Compressed air and power factor assessment
  • Prioritized measures with modeled savings and payback
Delivered ASHRAE-style auditMXN 8.4M

in annual savings identified, blended simple payback under 18 months

A manufacturing plant in San Luis Potosí engaged MEP for an ASHRAE-style energy audit. The audit identified roughly MXN 8,400,000 in annual savings across five categories of energy conservation measures, and the audit fee was recovered within the first billing cycle after implementation began.

These are identified savings, modeled from measured data and documented engineering assumptions and not yet confirmed under M&V, so finance should treat them as a costed opportunity rather than a booked result. This was a manufacturing engagement, not a food and beverage one. Results vary with facility size, tariff class, operating schedule, and baseline energy intensity, and MEP does not guarantee savings.

Start with one plant

Request an assessment. An MEP advisor will provide a written reply within 1 business day and a scoped proposal, then build the benchmark over roughly 10 days. Where you proceed, MEP writes vendor-ready scopes and governs the bid as owner's representative, with no stake in which vendor wins.

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  • Vendor-neutralCompensated only by the client
  • CEMCertified Energy Manager
  • CMVPCertified Measurement and Verification Professional
  • ISO 50001Lead Auditor
  • ASHRAEMember, ASHRAE 211 methodology
  • IPMVPVerified engagements
  • Since 2015Mexico City and New York

Feedback from operating and procurement teams

Organizations remain confidential. Verification contacts are available during qualified evaluation.

The energy audit recommendations were practical and supported by solid financial and operational rationale, making them easy to evaluate and act upon.

Lori C. Procurement Manager, Global Auto Parts Supplier

The energy study was very well done and delivered real results. The team took the time to understand how our plant actually operates and provided clear, practical recommendations.

Ismael H. Plant Manager, Global Mining Company

The support we received on our Power Purchase Agreement was excellent. The team conducted a detailed and professional review.

Héctor V. Plant Manager, Global Battery Manufacturer

Feedback from completed engagements. Client identities remain confidential. Individual results depend on facility profile, tariff, contract terms, and execution.

Request an assessment. Get a preliminary analysis in 1 business day.

MEP will show you where cost and risk sit at this plant before you commit to anything. Four fields to start.

  • Reply from a senior advisor, not a sales team
  • NDA available before any document is shared
  • MEP sells no equipment and takes no supplier commissions

Facility data is treated as confidential. An NDA is available before any document changes hands.